T-Shirt Manufacturing in Turkey: What Apparel Brands Need to Know
- Caglar YURUT
- Jul 19
- 6 min read
A premium T-shirt doesn’t start at the costing table — it starts with a vision. Before any numbers are calculated or fabrics are sourced, a truly successful garment begins with something much less visible — understanding. Understanding who you’re creating for, what kind of experience your brand wants to deliver, and why your customer is choosing you over hundreds of other options.
At AEM, we work backwards from the very end: the customer.
How will they feel the first time they wear your product?
What story will it tell?
What values will it represent?
We don’t rush. We start with questions — and we build forward from there.

Step 1: Start with the User — Not the Tech Pack
This isn’t about telling brands what to do. In fact, most of the product developers, founders, and sourcing professionals we meet already know their customer inside out.
Our role is to simply listen, clarify, and turn that insight into meaningful product decisions.
We ask:
Where does your brand sit in the market?
What are your product priorities? Fit? Longevity? Storytelling? Sustainability?
What makes this T-shirt your brands?

The bestsellers we’ve helped develop — and the breakthrough pieces that built long-term loyalty — all started with this shared clarity.
The goal is never just to produce. It’s to make something that matters.
Step 2: Fit & Material Selection | Designed for Real Life, Not Just the Look-book
Fit First: It's Not Just a Measurement — It's a Feeling
Fit determines how your end customer will feel, move, and carry themselves in your product.
We help align that experience with the silhouette you choose:
Slim – for activewear, base layers, or clean-cut essentials
Boxy – for streetwear and oversized statement pieces
Cropped – often used in women’s activewear or elevated basics
Relaxed – for yoga, lounge, or laid-back fashionwear
Structured – for retail-focused, higher-end collections
We match patterns with your intended use case, whether that’s:
A moisture-wicking tee for gym workouts
Performance Long Sleeve T-shirts, offering permanent sweat wicking and moisture management properties. A pigment-dyed oversized tee for streetwear
Oversized Pocket, Garment Dyed, Acid Wash Finished T-shirt. A combed cotton tee for all-day lifestyle wear
Premium quality Combed Cotton T-shirt A luxury T-shirt that feels as refined as a shirt
Fibers We Work With: From Mainstream to Future-Focused
We carry an exceptionally broad and curated fiber range in our fabric library | aemfabric.com |covering the full spectrum from sustainable to technical, soft to sculpted, entry-level to premium.
Natural & Regenerated Fibers
Cotton – Conventional, Organic (GOTS), BCI, Recycled, Transitional
Modal – Lenzing Modal
Viscose – Regular, Lenzing Ecovero™, Ciro Viscose
Lyocell – Lenzing TENCEL™, Tencell
Naia™ – Eastman’s responsibly sourced acetate-based fiber
Hemp – Textured, breathable, naturally antimicrobial
Linen – Fresh, crisp, ideal for summer or blends
Bamboo – Semi-sustainable, soft and drapey
Seacell™ – Derived from seaweed, rich in minerals
Ramie – Clean, linen-like, durable
Silk – For rare capsule projects or blends
Wool / Cashmere – Often used in mid-season cotton blends
Viloft – Soft cellulose fiber used for insulation
Synthetic & Technical Fibers
Polyester (PES) – Durable, quick-dry, versatile
Recycled Polyester (rPET) – Recycled alternative to PES
Polyamide (Nylon) – Stronger than polyester, softer hand feel, more durability
Recycled Polyamide – Circular, performance-ready
Elastane (Spandex) – For stretch and shape retention
Elastomultiester – Multi-directional stretch, comfort fit
Lurex – For shimmer, style highlights
Acrylic / Recycled Acrylic – Used in soft layering blends
Fillsense – Innovative high-performance synthetic for activewear
Yarn Counts: From Rugged to Refined
We develop jersey and knitwear in a wide yarn count range:
10/1 – 20/1 – Thick, durable, pigment-dye friendly
24/1 – 40/1 – Industry standard for midweight tees
60/2 – 100/2 – High-end, silky, used in premium collections
Open-end / Ringspun / Compact – All available depending on feel and price targets
Fabric Structures
We support multiple constructions across single and double knits:
Single Jersey – Versatile base for most styles
Double Jersey – Extra body, no curl, ideal for structure
Interlock – Clean, stable, smooth both sides
Piqué – Used in polo-style or textured basics
Rib Knit – Neckbands, cuffs, or full-body rib styles
Slub Jersey – Natural texture, great for pigment dye
Waffle / Thermal / Ottoman – Dimensional textures
Jacquard – Patterned knit with no print needed
Modal Jersey – Smooth, soft, premium handfeel
Milano / Ponte – Clean surface, stable stretch
Finishing Techniques
The final touch can transform the feel, longevity, and presentation:
Enzyme Wash – Softens the fabric, vintage look
Carbon Brushed – Peachy, luxurious touch
Silicone Finish – Smooth, technical feel
Peach / Sand Finish – Light fuzz, premium touch
Mercerization – Adds strength and sheen to cotton
Pigment & Garment Dye – Soft tone and vintage fade
Quick Dry / Anti-Odor / UV-Resist – Available for sports & performancewear
Pre-shrunk & Sanforized – For consistent sizing
We’ll always recommend materials and finishes based on actual usage, not just aesthetics.
Step 3: Prints, Embellishments & Making Your Identity Visible
Even the simplest T-shirt becomes unforgettable when it tells a story — not just through fabric, but through branding.
We help brands define how much visual expression they want:
Bold logo or quiet hem patch?
Reflective details or tonal print?
Statement back graphic or inner message?
Common Techniques:
Flat & high-density screen printing
Puff & 3D print
Reflective transfer
Tonal or contrast embroidery
Laser-cut or embossing
Woven + silicone patches
Neck labels, hem tags, or custom care labels
Brandmarking — The Quiet Signature
When your T-shirt is clean, minimal, or refined — how will your customer know it’s yours? That’s where branding evolves from decoration to distinction.
The right brandmark is not about size. It’s about intentionality.
Here are a few standout brands that master this balance:
Lululemon – Heat-sealed logo, often tonal or reflective, placed thoughtfully on the back hem or waistband. It blends in… until you recognize it.
Gymshark – Subtle chest or sleeve prints, minimal neck branding — always clean, always identity-first.
Tommy Hilfiger – Cuff or hem flag detail. Small, iconic, and instantly associated with heritage.
Arket – No print at all — the branding lives through trim quality, interior labeling, and finish.
Lyle & Scott – Iconic golden eagle embroidery. Consistent placement, refined execution, and heritage-level brand equity.
On Running – Minimalist heat transfers, laser-precision logo work, designed for performancewear that never shouts.
ASICS – Functionally driven branding, often on sleeves or shoulders. Sport-forward, reliable, but clean.
Alo Yoga – Logo placement is intentional — on waistbands, hems, or spine — using tonal printing or silicone transfers that feel like part of the garment.
At AEM, we help each brand we work with think through what identity looks like in a minimal, elevated garment. Sometimes it’s a heat-sealed mark. Sometimes it’s a custom QR label. Sometimes… it’s just the fabric and stitching speaking for itself.
We’re here to make sure it feels like you.Not loud — just clear.
Step 4: Finishing Touches, Accessories & Functional Add-Ons
Accessories:
Woven labels, care labels, size tags
Neck tape with logo or message
Metal logo trims for premium touch
Silicone branding
Heat-pressed neck prints or branded tapes
Smart Features:
QR code patches linked to your story or supply chain
GOTS / RCS / GRS label integrations
Garment ID tags
Wash-care card inserts with your message
Packaging Options:
Kraft wrap with sticker
Compostable polybags
Recycled cardboard boxes (FSC-certified)
Printed tissue or wrap paper
Hangtags with lifestyle message or QR destination
All of these contribute to a cohesive customer experience — not just a product.
Step 5: From Vision to Delivery — How It All Comes Together at AEM Textile: T-Shirt Manufacturing in Turkey
Our Process:
Discovery & Briefing We align on your vision, audience, and priorities.
Sampling Fit + fabric combos are tested and validated.
Development Grading, labeling, printing, accessories, compliance.
Production Planned in Turkey, Egypt, or India — based on lead times, MOQs, and cost-efficiency.
Delivery Quality-checked, packed, and shipped. Post-shipment support continues.
We’re here from concept to reorders — as partners, not just suppliers.
Ready to Build a T-Shirt That Stands Out?
If you're working on a new collection, refreshing your brand staples, or planning a premium drop — we're here to support your process. T-shirt manufacturing Turkey, Egypt or India is our profession.
